245 MP SVS-Vistek SHR811 Super High Resolution Cameras

245 MP SHR811 – Courtesy SVS-Vistek

245 MP cameras in both monochrome and color models

SVS-Vistek, with 35 years experience developing machine vision cameras, releases their first SHR811 Super High Resolution cameras. Additional sensors and cameras will be released in the coming months. The first two SHR models, one each in monochrome and color, are based on the Sony IMX811 CMOS sensor.

Highlights at a glance (Left); LCD pixels (Right) – Courtesy SVS-Vistek

The right-hand image above may look like just a color grid – in fact it’s a segment of a 245 MP image from an LCD inspection application. So imagine a large HDTV or other flat panel showing a test pattern as part of post-production quality acceptance testing. The image is a segment of the inspection image showing just a subset grid of the activated pixels – at such resolution that machine vision algorithms can conclusively give each panel a clear pass or fail determination.

Frame rates to 12 fps might not sound impressive for certain applications, but for a 245 MP sensor, it’s pretty compelling. That’s achieved with the CoaXPress (CSP) interface.

For the SHR811 CCX12 COLOR camera
For the SHR811 MCX12 MONOCHROME camera

Applications and Examples

The series name – SHR – already suggests the applications for which these cameras are intended – Super High Resolution. You may have innovative applications of your own, but classical uses include:

  • Electronics and PCB inspection
  • Display inspection
  • Semiconductor wafer inspection
  • Microscopy
  • High-end surveillance
Applications and examples – Courtesy SVS-Vistek

Additional applications include microscopy and surveillance:

SHR applications –
Courtesy SVS-Vistek

Technical details

Based on the Sony IMX411, this remarkable sensor is the key technology around which SVS-Vistek has designed the SHR811 launch-model camera.

This sensor has 62% higher pixel density than the highly-successful Sony IMX411 sensor, at 2x the framerate, and similar sensor size. So it’s a classic example of Moore’s Law, with size reduction and performance improvements, as Sony builds on its track record of innovation.

1stVision overview of the SHR811MCX12 monochrome camera

Features

As one would expect, there is a comprehensive feature set, including:

SHR feature overview – Courtesy SVS-Vistek

To highlight one specific feature, consider the Sequencer capability. It allows a single trigger to begin a series of timed exposures, as described in the following short video:

Setting the Sequencer – Courtesy SVS-Vistek

For full specifications, go to the SVS-Vistek SHR camera family, drill in to a specific model, and see or download PDF Datasheet, Manual, Technical Drawing, and/or Sensor Spec. Or just call us at 978-474-0044 and let us guide you.

1st Vision’s sales engineers have over 100 years of combined experience to assist in your camera and components selection.  With a large portfolio of cameraslensescablesNIC cards and industrial computers, we can provide a full vision solution!

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SONY IMX548 now in Alvium CSI-2, USB3, 5GigE cameras

AVT Alvium housed, board-level, and open options

Allied Vision has integrated the IMX548 into the Alvium family with the Alvium C/U/G5-511 camera models, where the prefix designator:

  • C is CSI-2, the Camera Serial Interface, popular for embedded systems
  • U is USB3, the widely available interface between computers and electronic devices
  • G5 is 5GigE, with up to 100 meter cable runs and 5x the throughput of GigE
AVT Alvium housed, board-level, and open options
AVT Alvium cameras are available in housed, board-level, and open versions

SONY’s IMX548 is a member of the 4th generation Pregius sensors, providing global shutter for active pixel CMOS sensors, with low-noise structure yielding high-quality images. See our illustrated blog for an overview of Pregius-S‘ back-illuminated sensor structure and its benefits.

So why the IMX548 in particular? Readers who follow the sensor market closely may note that the IMX547 looks the same in terms of pixel structure and resolution. Correct! SONY found they could adapt the sensor to a smaller and more affordable package, passing those savings along to the camera manufacturer, and in turn to the customer. As 5.1MP resolution is the sweet spot for many applications, Allied Vision picked up on SONY’s cues and integrated the IMX548 into the Alvium family.

There are nuanced timing differences between the IMX547 and IMX548. For new design-ins, this is of no consequence. If you previously used the IMX547, please check with our sales engineers to see if switching to the IMX548 requires any adjustments – or if it’s simply plug-and-play.

As shown in the photo above, Alvium cameras are very compact, and the same sensor and features are offered in housed, board-level, and open configurations. AVT Alvium is one of the most flexible, compact, and capable camera families in the current market.

Concurrent with the release of this new sensor in the Alvium camera family, Allied Vision has also released Alvium Camera Firmware V 11.00, notably adding the following features:

1st Vision’s sales engineers have over 100 years of combined experience to assist in your camera and components selection.  With a large portfolio of lensescablesNIC card and industrial computers, we can provide a full vision solution!

Sony Pregius 4th generation continues image sensor excellence

Continuing the tradition of excellence begun in 2013, Sony’s 4th generation of Pregius sensors, designated Pregius S, is now available in a range of cameras. All Pregius sensors, starting with the “IMX” code preceding the sensor model number, provide global shutter pixel technology for active pixel CMOS image sensors that adopts Sony Semiconductor Solutions Corporation’s low-noise structure to realize high-quality images.

Pregius S brings a back-illuminated structure, enabling smaller sensor size as well as faster frame rates. The faster frame rates speak for themselves, but it’s worth noting that the smaller sensor size has the benefit of permitting smaller lenses, which can reduce overall costs.

Figure 1. Surface-illuminated vs. Back-illuminated image sensors

Let’s highlight some of the benefits offered by Pregius S image sensors:

  • With the photodiode placed closer to the micro-lens, a wider incident angle is created, admitting more light, leading to enhanced sensitivity. At low incident angles, the Pregius S captures up to 4x as much light as Sony’s own highly-praised 2nd generation Pregius sensors from just a few years ago! (See Fig. 1 above)
  • Light collection is further enhanced by positioning wiring and circuits below the photodiode
  • Smaller 2.74um pixels provides higher resolution in typical smaller cube cameras, continuing the evolution of ever more capacity and performance while occupying less space

While Pregius S sensors are very compelling, the prior generation Pregius sensors remain an excellent choice for many applications. As with many engineering choices, it comes down to performance requirements as well as cost considerations, to achieve the optimal solution for any given application. Many of the Pregius S image sensors can be found in industrial cameras offered by 1stVision.  Use our “Sensor” pull down menu on our camera selector to look for the new sensors, starting with IMX5 e.g. IMX541. 

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1st Vision’s sales engineers have over 100 years of combined experience to assist in your camera selection.  With a large portfolio of lensescablesNIC card and industrial computers, we can provide a full vision solution!

Graphics courtesy of Sony.

Spatial resolution is an essential machine vision concept

image sensor

Spatial resolution is determined by the number of pixels in a CMOS or CCD sensor array.  While generally speaking “more is better”, what really matters is slightly more complex than that.  One needs to know enough about the dimensions and characteristics of the real-world scene at which a camera is directed; and one must know about the smallest feature(s) to be detected.

Choosing the right sensor requires understanding spatial resolution

The sensor-coverage fit of a lens is also relevant.  As is the optical quality of the lensLighting also impacts the quality of the image. Yada yada.

But independent of lens and lighting, a key guideline is that each minimal real-world feature to be detected should appear in a 3×3 pixel grid in the image.  So if the real-world scene is X by Y meters, and the smallest feature to be detected is A by B centimeters, assuming the lens is matched to the sensor and the scene, it’s just a math problem to determine the number of pixels required on the sensor.

There is a comprehensive treatment how to calculate resolution in this short article, including a link there to a resolution calculator. Understanding these concepts will help you to design an imaging system that has enough capacity to solve your application, while not over-engineering a solution – enough is enough.

Finally, the above guideline is for monochrome imaging, which to the surprise of newcomers to the field of machine vision, is often more better than color, for effective and cost-efficient outcomes.  Certainly some applications are dependent upon color.  The guideline for color imaging is that the minimal feature should occupy a 6×6 pixel grid.

If you’d like someone to double-check your calculations, or to prepare the calculations for you, and to recommend sensor, camera and optics, and/or software, the sales engineers at 1stVision have the expertise to support you. Give us some brief idea of your application and we will contact you to discuss camera options.

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1st Vision’s sales engineers have an average of 20 years experience to assist in your camera selection.  Representing the largest portfolio of industry leading brands in imaging components, we can help you design the optimal vision solution for your application.

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