Line Scan Archives - 1stVision Inc. - Machine Vision Articles

April 14, 2025April 14, 2025

Six new JAI line scan cameras across two product families

JAI has over 60 years experience in the vision industry, and is likewise a longstanding part of the 1stVision portfolio. JAI produces a diverse range of cameras, including area scan and line scan; across multiple interfaces; and spanning visible, NIR, SWIR, and UV portions of the spectrum.

In this article we announce six new line scan camera models: 4 in the Sweep series at 4k each; and 2 in the Sweep+ series at 4k and 8k respectively. There’s a niche for every model.

Two new Sweep+ line scan cameras – one 4k one 8k – Courtesy JAI Imaging

Four new 4k line scan Sweep models; Two new Sweep+ models incl. 8k

At the risk of information overload, we’ve bundled this product release update of six new camera models across two product families into a single article. We hope the reader appreciates the compare-and-contrast approach as a way to understand the value proposition for each camera/family.

When you need line scan it’s nice to have options

While area scan sensors with big 2D pixel array outputs are right for some applications, line scan is a better fit for others. In particular, if the object being imaged is essentially continuous, line scan can be an effective way to take narrow image slices with a lower cost 1D sensor that’s long in just the dimension that maps to the object width. Movement of the object (or sensor) together with successive slices then creates the second dimension.

The 1stVision Knowledge Base offers illustrated articles on line scan topics, including How to Calculate Line Rate Based on Conveyor Speed and Polarization Techniques with Line Scan Cameras. Now on to the new camera models!

Example line scan applications – Courtesy JAI Imaging

JAI’s Sweep line scan cameras vs. Sweep+

JAI’s Sweep line scan cameras include a wide offering of monochrome, bilinear, and trilinear models, at 2K, 4K, 8K, and 16K. Interface options include 5GigE, 10GigE and CoaXPress. If you need color sensing, the bilinear approach is an affordable approach, and often plenty good enough. For true color capture, the trilinear sensors are superior – if needed.

Sweep+ cameras, as suggested by the + suffix, are JAI’s top of the line color and multispectral line scan products. The beam-splitter prism optics, together with three (color only models) or four (color plus NIR) sensors, deliver high-precision color resolution. Due to the data volumes generated, the Sweep+ cameras use CoaXPress, 10GigE, and CameraLink interfaces to achieve line rates suitable to the respective sensor sizes and anticipated applications.

Click to contact — Give us some brief idea of your application and we will contact you to discuss camera options.

Mini-tutorial on single sensor vs. multi-sensor color imagin

While Bayer filters or equivalent provide single sensor color, that’s good enough for some applications, there is some loss of color resolution via that inherent physical interpolation. So demanding applications take advantage of separate sensors for each segment of the spectrum, using a prism to separate wavelengths. The resulting camera is physically larger to accommodate the the prism, extra sensors, and electronics – but the best possible color performance is achieved.

A deeper dive on the new Sweep cameras

At-a-glance overview of the Sweep 4k cameras – Courtesy JAI Imaging

Monochrome line rates are 2x that of the bilinear color models

… because there is a single monochrome pixel mapped to the target object’s corresponding area.

But if you need color the bilinear approach is an efficient way to do it, since there are only two rows of data transmitted for every real-space row imaged….

A peak at the bilinear approach to color line scan imaging

Other JAI Sweep camera features

Keystone correction, aka tilted view correction, onboard the camera

Trigger-width dynamic exposure control

Resume-scanning control for stop-start motion

Trigger delay

… and more

Drill in to JAI Sweep camera models and datasheets. Or let us guide you.

More details on JAI’s new Sweep+ line scan cameras:

A 4k and and 8k model, both with CoaXPress interfaces – Courtesy JAI Imaging

The two new models round out the Sweep+ lineup – Courtesy JAI Imaging

Precise prism optical design yields superior images – Courtesy JAI Imaging

Some of the key benefits of CoaXPress – Courtesy JAI Imaging

And yet more features…

You get the idea… Sweep+ is a remarkable camera family. There are even more features to find in the Sweep+ product details and datasheets. Or just call us at 878-571-5683 for expert assistance. Tell us about your application requirements and we’ll guide you to an optimal camera. Lighting, lenses, filters, cables, and software too.

1st Vision’s sales engineers have over 100 years of combined experience to assist in your camera and components selection. With a large portfolio of cameras, lenses, cables, NIC cards and industrial computers, we can provide a full vision solution!

About you: We want to hear from you! We’ve built our brand on our know-how and like to educate the marketplace on imaging technology topics… What would you like to hear about?… Drop a line to info@1stvision.com with what topics you’d like to know more about.

February 23, 2025February 23, 2025

Teledyne DALSA AxCIS Contact Image Sensor Applications

Why read this blog?

To learn what kinds of applications are well-suited for a Contact Image Sensor
To see the unique features only found in the Teledyne DALSA AxCIS series

You already know (or can catch up quickly):

Contact Image Sensors don’t actually contact the things they are imaging. But they get to within 15 mm = 0.59 inches! So they are ideal for space-constrained applications.

And they aren’t interchangeable with line scan cameras, they are a variant on line scan concepts. They share the requirement that “something is moving” and that the sensor array is a single row of pixels.

Applications for Contact Image Sensing

Why Teledyne DALSA AxCIS in particular?

You may want to review the whole Teledyne DALSA AxCIS series, and the datasheet details. Go for it! Geek out. Full transparency as always.

Or maybe you’d like a little help on what we think is special about the Teledyne DALSA AxCIS series?

T2IR – Trigger to Image Reliability

This is a Teledyne DALSA proprietary innovation that helps to de-mystify what’s happening inside a complex vision system. It uses hardware and software to improve reliability. In high level terms, T2IR monitors from trigger through image capture, and on to host memory transfer, aiming to protect against data loss. And to provide insights for system tuning if needed. T2IR is compatible with many Teledyne DALSA cameras and frame grabbers – including the AxCIS series.

Courtesy Teledyne DALSA

If you prefer it written out:

February 23, 2025February 24, 2025

How to calculate line rate on a line scan camera based on conveyor speed

Unless one calculates and sets the line rate correctly, there’s a risk of blur and sub-optimal performance. And/or purchasing a line scan camera that’s not up to the task; or that’s overkill and costs you more than would have been needed.

Line Scan concept – Courtesy Teledyne DALSA

Optional line scan review or introduction

Skip to the next section if you know line scan concepts already. Otherwise…

Perhaps you know about area scan imaging, where a 2D image is generated with a global shutter, exposing all pixels on a 2D sensor concurrently. And you’d like to understand line scan imaging by way of comparing it to area scan. See our blog What is the difference between an Area Scan and a Line Scan Camera?

30 minute informative overview of Line Scan imaging – Courtesy Teledyne DALSA

Maybe you prefer seeing a specific high-end product overview and application suggestions, such as the Teledyne DALSA 16k TDI line scan camera with 1MHz line rate. Or a view to tens of different line scan models, varying not only by manufacturer, but by sensor size and resolution, interface, and whether monochrome or color.

Either you recall how to determine resolution requirements in terms of pixel size relative to defect size, or you’ve chased the link in this sentence for a tutorial. So we’ll keep this blog as simple as possible, dealing with line rate calculation only.

Line scan cameras – Courtesy Teledyne DALSA

Calculate the line rate

Getting the line rate right is the application of the Goldilocks principle to line scanning.

Line rate too slow…	Line rate too fast…
Blurred image if due to too long exposure, and/or missed segments due to skipped “slices”	Oversampling can create confusion by identifying the same feature as two distinct features

Why we need to get the line rate rate right

A rotary encoder is typically used to synchronize the motion of the conveyor or web with the line scan camera (and lighting if pulsed). Naturally the system cannot be operated faster than the maximum line speed, but it may sometimes operator more slowly. This may happen during ramp up or slow down phases – when one may still need to obtain imaging – or by operator choice to conserve energy or avoid stressing mechanical systems.

Naming the variables … with example values

Resolution A = object space correlation to sensor; FOV / pixel array; e.g. if 550mm FOV and 2k sensor = 550/2000 = 0.275 pixels per mm

Transport speed T = mm per sec; e.g. 4k / 1mm yields rate of motion

Sampling frequency F = T / A; for example values above F = 4000 / 0.275 = 14545.4545 = 14.5kHz; spelled out: Frequency = Transport_speed / Pixel_spatial_resolution (what 1 pixel equals in target space)

For the example figures used above, a line scan camera with 2k resolution and a line scan frequency of about 14.5 kHz will be sufficient.

Download spreadsheet with labeled fields and examples:

Just click here, or on the image below, to download the spreadsheet calculator. It includes clearly labeled fields, and examples, as the companion piece for this blog:

Not included here… but happy to show you how

We’ve kept this blog intentionally lean, to avoid information overload. Additional values may also be calculated, of course, such as:

Data rate in MB / sec: Useful to confirm camera interface can sustain the data rate

Frame time: The amount of time to process each scanned image. Important to be sure the PC and image processing software are up to the task – based on empirical experience or by conferring with software provider.

November 20, 2024November 20, 2024

Teledyne DALSA 16k TDI line scan camera 1 MHz line rate

Product innovation continues to serve machine vision customers well. Clever designs are built for evolving customer demands and new markets, supported by electronics miniaturization and speed. Long a market leader in line scan imaging, Teledyne DALSA now offers the Linea HS2 TDI line scan camera family.

Linea HS2 16k TDI line scan camera with 1 MHz line rate – courtesy Teledyne DALSA

Video overview

The video below is just over one minute in duration, and provides a nice overview:

Backside illumination enhances quantum efficiency

Early sensors were all used frontside illumination, and everybody lived with that until about 10 years ago when backside illumination was innovated and refined. The key insight was to let the photons hit the light-sensitive surface first, with the sensor’s wiring layer on the other side. This greatly improves quantum efficiency, as seen in the graph below:

QE substantially enhanced using backside illumination (BSI – Courtesy Teledyne DALSA

Applications

This camera series is designed for high-speed imaging in light staved conditions. Applications include but are not limited to inspecting flat panel displays, semiconductor wafers, high density interconnects, and diverse life science uses.

Line scan cameras

You may already be a user of line scan cameras. If you are new to that branch of machine vision, compare and contrast line scan vs. area scan imaging. If you want the concept in a phrase or two, think “slice” or line of pixels obtained as the continuous wide target is passed beneath the camera. Repeat indefinitely. Can be used to monitor quality, detect defects, and/or tune controls.

Time Delay Integration (TDI)

Perhaps you even use Time Delay Integration (TDI) technology already. TDI builds on top of “simple” line scan by tracking how a pixel appears across several successive time slices, turning motion blur into an asset through hardware or software averaging and analysis.

Maybe you already have one or more of Teledyne DALSA’s prior-generation Linea HS line scan cameras. They feature the same pixel size, optics, and cables as the new Linea HS2 series. With a 2.5x speed increase the Linea HS2 provides a seamless upgrade. The Linea HS2 offers an optional cooling accessory to enhance thermal stability.

Frame grabber

The Linea HS2 utilizes Camera Link High Speed (CLHS) to match the camera’s data output rate with an interface that can keep up. Teledyne DALSA manufactures not just the camera, but also the Xtium2-CL MX4 Camera Link Frame Grabber.

The Xtium2-CL MX4 is built on next generation CLHS technology and features:

16 Gigapixels per second
dual CLHS CX4 connectors
drives active optical cables
supports parallel data processing in up to 12 PCs
allows cable lengths over 100 meters with complete EMI immunity

Which camera to choose?

As this blog is released, the Linea HS2, with 16k/5μm resolution provides an industry leading maximum line rate of 1 MHz, or 16 Gigapixels per second data throughput. Do you need the speed and sensitivity of this camera? Or is one of the “kid brother” models enough – they are already highly performant before the new kid came along. We can help you sort out the specifications according to your application requirements.