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5 ways to help in your industrial imaging selection are below:
Technical Blog: Posts are published monthly with educational content on cameras, image sensors, lenses along with technical primers and white papers. The blog is categorized and allows you to search by a topic.
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Our combined staff has over 100 years of experience in the industrial imaging market! We are well versed in the technical details, down to the camera sensor level and can help ensure the components you select are the best for your application.
The AR1820HS Image sensor 18 mega pixel sensor in the IDS Imaging IDS Imaging UI-3590 camera models was launched by the sensor manufacturer ON Semiconductor as a pure color sensor. Like all color sensors, the Bayer filter means that you get color images with effectively only around a quarter of the nominal sensor resolution, as the color information for each pixel is obtained from four neighbors
To use each individual pixel, however, it is not sufficient to operate the sensor in RAW data format (without Bayer interpolation). Operating in a raw format results in a different brightness perception of the individual pixels and NOT a usable image.
This technical tip will show you how to use the color sensor as a “pure” mono sensor by appropriate parameter settings and the use of suitable light sources, in order to obtain a significantly higher resolution.
Applications which require a color image and precision will benefit from this camera and method.. and all for less than $600 with the IDS UI-3590LE camera
Background
Arrangement of colour filters in the Bayer matrix
The principle of digital image sensors such as the 18 MP ON Semiconductor AR1820HS means that they acquire only brightness, but not color information.
As a result, a color filter is applied to each pixel during manufacture of the color sensors. This is known as the Bayer matrix.
Of each four pixels, two pixels are given a green color filter, one pixel a red filter and one pixel a blue color filter. This color distribution corresponds to the perception of the human eye and is referred to as the Bayer matrix.
The RGB filter layers only transmit light with a particular wavelength
A pixel depicts only the information for one color.
To obtain the complete RGB values for each pixel, the missing primary colors are interpolated from four neighboring pixels using appropriate algorithms. This color interpolation assumes that there are only slight color differences between two adjacent pixels of the same color. Strictly speaking, a sensor with Bayer matrix therefore has only a quarter of the native sensor resolution
Sensor mono mode
Although the Bayer matrix cannot simply be rendered invisible for mono mode, the following two solutions show how you can achieve the desired result depending on the type of application.
1) For “grey scenes” (i.e. dark pin on a white background)
If the 18 MP color sensor is to be used in mono mode for achromatic scenes, note that a broad band light source (white light) must still be used. This is because of the sensor’s Bayer matrix. With this sensor, monochromatic (single color) light would have resulted in the individual pixels transmitting no or less information depending on the wavelength of the light, due to the RGB filter layers used (see Figure 2). This can result in a different brightness perception for the individual pixels. In this case, the RGB enhancement must be calibrated separately for R, G, and B. As a result, you then obtain an identical brightness perception for all pixels as with a mono sensor.
Without calibration of the RGB enhancement, the Bayer matrix is clearly visible (left). After RGB calibration (see RGB histogram, right) there is a homo-geneous brightness perception as with a mono sensor
Note: This RGB calibration is only valid for this specific light source and a “grey” scene. If the light source (wavelength) changes, the RGB enhancement factors have to be re-adjusted.
Contact 1stVision to obtain instructions on switching the Bayer matrix to “invisible” using the uEye Cockpit:2) For “color or grey scenes”
If you work with color scenes in your application, the brightness sensitivity of the individual Bayer pixels constantly changes with the variation in color components. There is also a way to achieve genuine mono mode in this situation. The solution lies in the color spectrum of the 18 MP ON Semiconductor AR1820HS.
Above a wavelength of around 900 nm the color filters for the individual pixels have similar spectral properties. Beyond this threshold, all pixels on the sensor respond practically identically to incident light again – exactly as with a dedicated mono sensor. This means that the Bayer matrix can also be made invisible using this method, both for color and also for grey scenes
The colour spectrum of the AR1820HS shows similar spectral proper-ties of the colour filters above 900 nm
In order to be able to use this spectral property of the sensor as described, you must observe the following:
Ensure defined lighting conditions, i.e. seal off light with other wavelengths shorter than 900 nm as far as possible.
Order your uEye camera with AR1820HS sensor specifically with GL filter (glass). The HQ filter normally ordered with this sensor would block out the long-wave light. By contrast, the GL filter allows light beyond 900 nm to pass with high transmission. The highest possible signal strength thus arrives at the sensor.
Full Information on the IDS Imaging UI-3590LE and UI-3590CP cameras can be found below
1st Vision‘s factory automation OEM machine vision lenses are designed using glass from one of the top Japanese lens manufacturers. These lenses are not branded and allow our clients to have excellent performance at a better price than the ‘named’ brand manufacturers, getting the most bang for your buck!
In comparing specifications, our OEM lenses have better resolution in many cases over brand name lenses, but at ~ 30% less cost in some cases.
Conventional lens (left) vs 1stVision OEM lens (right)
In resolution chart comparisons, the 1st Vision OEM lens on the right outperforms the leading lens in its class. All lenses have locking screws for focus and iris. High temperature options are available providing ranges from – 30 C to +70 C.
Its now easier than every to find a desired lens it the new 1st Vision lens selector. Sort by focal length, optical format and lens quality to name a few sort attributes. Try it now HERE!
Need help in your lens selection? Our sales engineers all have over 20 years of vision experience and can help you identify the best lens for your application.
We also have several blog posts providing additional education on lens selection including handy focal length calculators. Click on the resources below.
Many camera manufacturers are now putting up EMVA 1288 data. This is test suite created by the European Machine Vision Association (EMVA) that give you the characteristics and performance of cameras, e.g. S/N ratio, noise, etc. , and there are specifications on how to run the tests.
Please note that there is a significant amount of variance allowed within the tests. Each manufacturer has their own test setup, so comparing sensors or product lines from a specific manufacturer is very appropriate.
Comparing results between different manufacturers, especially looking at small details is NOT appropriate. For instance, if Manufacturer A’s test has a 5% variance on what Manufacturer B’s test is on the same sensor, but the difference between the two manufacturers is 5%, there is no valid conclusion! The result is within the variance. Do NOT get sucked into this comparison war.
The EMVA test produces a 30 page report for each specific camera test, testing is across multiple wavelengths, etc. Results that are given in tabular format with one number for each camera are not really a good picture of the test results to compare across manufacturers.
If you want further details, please contact 1stVision. We have conducted many comparison tests and can provide practical advice and discuss it in context of your application.