{"id":62,"date":"2016-07-22T20:26:00","date_gmt":"2016-07-22T20:26:00","guid":{"rendered":"https:\/\/www.1stvision.com\/machine-vision-solutions\/2016\/07\/22\/grade-1-image-sensors-provide-a-performance-gain-over-grade-2-image-sensors-learn-how-this-effects-your-cameras-quality\/"},"modified":"2017-11-20T20:24:59","modified_gmt":"2017-11-20T20:24:59","slug":"industrial-camera-on-semiconductor","status":"publish","type":"post","link":"https:\/\/www.1stvision.com\/machine-vision-solutions\/2016\/07\/industrial-camera-on-semiconductor.html","title":{"rendered":"Grade 1 image sensors provide a performance gain over Grade 2 image sensors! Learn how this effects your cameras quality."},"content":{"rendered":"

 <\/p>\n

\n
<\/div>\n

When image fidelity is of high importance, seeking out cameras with a better “Grade” image sensor is required.<\/p>\n

BUT.. What does this mean? \u00a0<\/b><\/span>
\nWhat defines the “Grade” of an image sensor?<\/b><\/span><\/div>\n<\/div>\n

\n<\/span>ON-Semiconductors (Formerly Kodak) is one of the few sensor manufacturers that provide options in sensor grades. \u00a0Camera manufacturers can typically select a Grade 1 or Grade 2 sensor for their camera designs. \u00a0All image sensors have some amount of defective pixels. \u00a0The number of defects determines the quality grade and the value of the image sensors. \u00a0Most camera manufacturers select Grade 2 due to lower cost sacrificing image performance except a select few. \u00a0<\/span>
\n
\n<\/span><\/p>\n
Contact us for price comparisons on industrial cameras using Class 1 sensors!<\/a><\/b><\/span><\/div>\n
<\/a><\/div>\n


\n<\/span>
\n<\/span><\/p>\n

Defective pixels can either be dark, as they don’t collect any light, OR be bright (hot pixel), as they are always outputting a signal. \u00a0<\/span>
\n
\n<\/span>
\n<\/span>An example of a “Hot Pixel” is shown to the right<\/span>
\n
\n<\/span>
\n<\/span>Defective pixels, in turn can result in incorrect processing of an image!<\/span>
\n<\/span>
\n<\/span>In most all cases, cameras are corrected at the factory prior to shipment and found in the “defect map” that is stored in the camera. \u00a0 \u00a0<\/span>
\n
\n<\/span>Under challenging conditions or high temperature environments, additional defective pixels may appear. \u00a0These can be corrected using a custom defect map.\u00a0<\/span>
\n
\n<\/span>Defect pixel correction suppresses pixels or clusters and reconstructs the expected value by interpolating the neighboring pixels. \u00a0Standard algorithms use the pixel to the left or to the right of the defect pixel for the interpolation, however more advanced algorithms can be used. \u00a0<\/span>
\n
\n<\/span>Image Sensors from ON-SEMI are graded per the number of defects within the sensor. \u00a0This encompasses bright and dark pixel defects along with cluster defects. \u00a0<\/span>
\n
\n<\/span>Below is an example from the ON-Semiconductor 29MP\u00a0KAI-29050<\/b><\/a> sensor defect description. \u00a0\u00a0<\/span><\/p>\n

<\/a><\/span><\/div>\n

** Chart is courtesy of ON-Semiconductor KAI-29050 specification\u00a0<\/span>
\n
\n<\/span><\/p>\n

For the highest performance, we can help select a camera utilized Grade 1 sensors for the best image performance! \u00a0\u00a0<\/a><\/b><\/span><\/div>\n
Contact us!!<\/a><\/b><\/span><\/div>\n


\n<\/span><\/p>\n

<\/div>\n
\n
Need additional help in making decisions on selecting a high resolution camera? \u00a0Visit our High Resolution camera page<\/a><\/span><\/b><\/span><\/div>\n
<\/div>\n<\/div>\n<\/div>\n
\n

1st Vision<\/a>\u00a0<\/b>has extensive knowledge in industrial imaging\u00a0and can help answer any questions. \u00a0We have over 100 years of combined knowledge and look forward to discussing your application. \u00a0<\/span><\/span><\/p>\n

Please do not hesitate to\u00a0Contact us<\/a><\/b>! \u00a01st Vision can provide a complete solution including cameras, lenses, lighting and cables. \u00a0<\/span><\/span>
\n
\n<\/span>Ph:\u00a0 978-474-0044<\/b><\/span>
\ninfo@1stvision.com<\/a><\/b><\/span>
\nwww.1stvision.com \u00a0<\/a><\/b><\/span>
\n
\n<\/span><\/b>Follow us on Social Media!<\/span><\/b><\/p>\n

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\"<\/a>\u00a0\u00a0\u00a0 <\/span>\"https:\/\/www.facebook.com\/pages\/1st-Vision\/944658058935262?fref=ts\"<\/a>\u00a0\u00a0\u00a0 <\/span>\"<\/a>\u00a0\u00a0\u00a0 <\/span>\"<\/a>\u00a0\u00a0\u00a0 <\/span>\"<\/a><\/p>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

  When image fidelity is of high importance, seeking out cameras with a better “Grade” image sensor is required. BUT.. What does this mean? \u00a0 What defines the “Grade” of an image sensor? ON-Semiconductors (Formerly Kodak) is one of the few sensor manufacturers that provide options in sensor grades. \u00a0Camera manufacturers can typically select a … <\/p>\n

Continue reading “Grade 1 image sensors provide a performance gain over Grade 2 image sensors! Learn how this effects your cameras quality.”<\/span><\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[8,142,26,61],"tags":[],"class_list":["post-62","post","type-post","status-publish","format-standard","hentry","category-cameras","category-ccd","category-cmos","category-tutorial"],"yoast_head":"\nGrade 1 image sensors provide a performance gain over Grade 2 image sensors! 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