{"id":4184,"date":"2024-11-20T09:30:44","date_gmt":"2024-11-20T14:30:44","guid":{"rendered":"https:\/\/www.1stvision.com\/machine-vision-solutions\/?p=4184"},"modified":"2024-11-21T09:44:33","modified_gmt":"2024-11-21T14:44:33","slug":"conquer-the-glare-ccs-lfxv-flat-dome-light-for-machine-vision","status":"publish","type":"post","link":"https:\/\/www.1stvision.com\/machine-vision-solutions\/2024\/11\/conquer-the-glare-ccs-lfxv-flat-dome-light-for-machine-vision.html","title":{"rendered":"Conquer the glare: CCS LFXV Flat Dome Light for Machine Vision"},"content":{"rendered":"\n

While the endless parade of new CMOS sensors get plenty of attention, each bringing new efficiency or features, lighting and lensing are too often overlooked. The classic three-legged stool metaphor is an apt reminder that each of sensor, lighting, and lensing are critical to achieving optimal outcomes.<\/p>\n\n\n

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LFXV flat dome lights – courtesy CCS Inc.<\/figcaption><\/figure>\n<\/div>\n\n\n

Lighting matters<\/h2>\n\n\n\n

If you haven’t investigated the importance of lighting, or want a refresher, see our Knowledge Base resources on lighting<\/a>. In those illustrated articles, we review the importance of contrast for machine vision, and how lighting is so critical. By choosing the best type of light, the optimal wavelength, and the right orientation, the difference in outcomes can be remarkable. In fact, sometimes with the right lighting design one can utilize less expensive sensors and lenses, achieving great results by letting the lighting do the work.<\/p>\n\n\n\n

Pictures worth a thousand words<\/h2>\n\n\n\n

Before digging into product details on CCS LFXV flat dome lights<\/a>, let’s take a look at examples achieved without… and with… the selected models.<\/p>\n\n\n\n

Consider an example from electronics parts identification:<\/p>\n\n\n\n

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Hairline surface of capacitor makes text difficult to read, despite diffuse ring lite (red), a seemingly reasonable lighting choice – courtesy CCS Inc.<\/figcaption><\/figure>\n<\/div>\n\n\n\n
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Using LFXV-25RD (red) flat dome light, hairline finish is essentially eliminated, creating much better contrast – courtesy CCS Inc.<\/figcaption><\/figure>\n<\/div>\n<\/div>\n\n\n\n

Here’s an example reading 2-D codes from contact lens packages:<\/p>\n\n\n\n

\n
\n
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Wavy and glossy surface makes 2-D code hard to discern with red ring light – courtesy CCS Inc.<\/figcaption><\/figure>\n<\/div>\n\n\n\n
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LFXV50RD red flat dome light creates ideal contrast to read 2-D code – courtesy CCS Inc.<\/figcaption><\/figure>\n<\/div>\n<\/div>\n\n\n\n

Consider identifying foreign materials in food products, for either automated removal or quality control logging:<\/p>\n\n\n\n

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Foreign object amidst tea leaves is barely discernable using white dome light – courtesy CCS Inc.<\/figcaption><\/figure>\n<\/div>\n\n\n\n
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LFXV200IR infrared flat dome light creates contrast to easily identify the foreign object – courtesy CCS Inc.<\/figcaption><\/figure>\n<\/div>\n<\/div>\n\n\n\n
\"\"<\/a><\/figure>\n\n\n\n

More about wavelength<\/h2>\n\n\n\n

In the images above, you may have noticed various wavelengths were used – with better or worse outcomes. Above we showed “just” white light, red light, and infrared, but blue, green, and UV are also candidates, not to mention SWIR and LWIR. Light wavelength choice affects contrast – not just when using dome lights – see wavelengths overview<\/a> in our knowledge base.<\/p>\n\n\n\n

Key concepts<\/h2>\n\n\n\n

By way of contrast, let’s first look at the way a traditional dome light works:<\/p>\n\n\n

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Traditional dome light design – courtesy CCS Inc.<\/figcaption><\/figure>\n<\/div>\n\n\n

Notice the camera is mounted to the top of a traditional dome light. The reflective diffusion panel coats all the inside surfaces of the dome – except where the camera is mounted. The diffusion pattern created is pretty good in general – but not perfect at hiding the camera hole entirely. If the target object is highly reflective and tends towards flat, one gets a dark spot in the center of the image…. and the application underperforms the surface inspection one hoped to achieve.<\/p>\n\n\n\n

So who needs newfangled flat dome lights?<\/h2>\n\n\n\n

There’s nothing wrong with conventional dome lights per se, if you’ve got the space for them, and they do the job.<\/p>\n\n\n\n

Three downsides to traditional dome lights<\/h2>\n\n\n\n

1. A traditional dome light may leave a dark spot – if the target is flat and highly reflective<\/p>\n\n\n\n

2. A traditional dome light takes up a lot of space<\/p>\n\n\n

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Conventional dome light on left vs. flat dome light on right – courtesy CCS Inc.<\/figcaption><\/figure>\n<\/div>\n\n\n

Notice how much space the conventional dome light takes up, compared to a “see through” LED flat dome light. But space-savings aren’t the only benefit to flat dome lights….<\/p>\n\n\n\n

3. Working distance is “fixed” by a traditional dome light<\/p>\n\n\n\n

Most imaging professionals know all about camera working distance (WD) and how to set up the optics for the camera sensor, a matching lens, and the object to be imaged, to get the optical geometry right.<\/p>\n\n\n\n

Now let’s take a look at light working distance (LWD). Consider the following can-top inspection scenarios:<\/p>\n\n\n

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By varying the light working distance (LWD), easily done with see-through flat LED dome lights, one can emphasize or de-emphasize features, according to application objectives – courtesy CCS Inc.<\/figcaption><\/figure>\n<\/div>\n\n\n

Wondering how to light your application?<\/h2>\n\n\n\n

Send us your sample(s)! If you can ship it, we can set up lighting in our labs to do the work for you.<\/p>\n\n\n

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\"\"<\/a><\/figure>\n<\/div>\n\n\n

1st Vision\u2019s<\/strong><\/a> sales engineers have over 100 years of combined experience to assist in your camera and components selection.  With a large portfolio of cameras<\/a>, lenses<\/a>, cables<\/a>, NIC cards<\/a> and industrial computers<\/a>, we can provide a full vision solution<\/a>!<\/p>\n\n\n\n

About you:<\/u><\/strong> We want to hear from you!  We\u2019ve built our brand on our know-how and like to educate the marketplace on imaging technology topics\u2026  What would you like to hear about?\u2026 Drop a line to info@1stvision.com with what topics you\u2019d like to know more about.<\/p>\n","protected":false},"excerpt":{"rendered":"

See-through LED flat dome lights take up less space than conventional dome lights while enabling flexible light working distance (LWD)<\/p>\n","protected":false},"author":10,"featured_media":4186,"comment_status":"closed","ping_status":"closed","sticky":true,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[109],"tags":[],"class_list":["post-4184","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-lighting"],"yoast_head":"\nConquer the glare: CCS LFXV Flat Dome Light for Machine Vision<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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